# Nakanishi HS spindle on Doosan Puma S310SMLY — integration plan Fit Nakanishi E3000 high-speed spindles to a Doosan Puma S310SMLY (single VDI30 turret, Y-axis, sub-spindle, **Fanuc 18i-TB**). Start/stop via optional M codes through the PMC into the E3000 controller's Connector A. Cable + air through the turret handled by a **Futureswiss RC-2MNE3000** rotary coupling. Facts cross-checked against the OEM manuals in [`manuals/`](manuals/). ## Bill of materials | Item | Qty | Notes | |----------------------------|----:|--------------------------------------------------| | NR-3060S spindle | 2 | ≤ 60 000 rpm (continuous ≤ 50 k), Ø30 mm body | | EM-3060J motor | 2 | Brushless, 350 W, threads onto spindle | | E3000 Controller | 1 | NE211, one motor active at a time | | E3000 Selector | 1 | NE212, switches controller across up to 4 motors | | AL-C1204 air kit | 1 | Filter + regulator, official kit for this set | | [RC-2MNE3000 rotary coupling](https://futureswiss.com/rotary-coupling) | 1 | Futureswiss · 2-ch electric + air · IP68 · ≤ 500 rpm turret | Also to buy: motor cords **EMCD-3000J-□M** (3 / 3.7 / 5.7 / 7.7 m, carry power+signal+φ4 mm air hose), **CHK collets** in the sizes you'll run, a spare collet nut K-265, and **2× VDI30 boring-bar holders** (§Mounting). ## Mounting (VDI30 boring-bar holder) - Clamp must be **split-sleeve / pinch-clamp / hydraulic** — never a side set-screw (dents the body and voids the warranty). - Bore **Ø30 H7**, or Ø32 H7 + slit Ø32→Ø30 reduction sleeve. - Clamp inside the spindle's etched **20.0–33.9 mm** band (NR-3060S §10). - Blank off any internal coolant port — it aims coolant at the spindle. - Wrench-tighten the motor-to-spindle thread; re-check at 50 h. - Holder vendors: Eppinger, WTO, Sauter, Pibomulti, Sandvik. ## Air supply (AL-C1204) - Regulate to **0.25–0.30 MPa (36–44 psi)**, **30 Nℓ/min** per motor. - Filter is 0.3 µm and **not** an air dryer — fit a dryer + larger pre-filter upstream if the AL-C1204 bowl ever shows moisture. - Air enters the **controller**, then runs in the motor cord to the motor, then through to the spindle nose. Single plumbing path. - Controller has a built-in **"Low Air Pressure"** alarm — wire the alarm output to a CNC user alarm. ## Electrical - E3000 controller + selector both AC 100–240 V, auto-sensing. - Cabinet-mount on supplied brackets; controller fuse T1.6AL 250 V. - Cable run: controller → selector (in cabinet) → Futureswiss **RC-2MNE3000** rotary coupling mounted on the turret end. The R/C passes power, signal **and** cooling air across the rotating interface (IP68, up to 500 rpm turret). - Keep motor cords **≥ 100 mm from CNC encoder/scale wiring** (HF noise). - Plug the unused selector and R/C channels with the supplied caps. ## CNC integration — optional M codes Controller in **AUTO** (CTRL button). Start/stop, direction and speed come from **Connector A** (9 digital inputs + 1 analog in + 9 MOS-relay outputs + analog out). Proposed M map (confirm free codes against the machine's M-list and the Fanuc 18i-TB parameter manual before any PMC edit): | M | Action | |---:|-----------------------------------------------| | 80 | HS spindle ON, CW | | 81 | HS spindle ON, CCW | | 82 | HS spindle OFF | | 84 | Selector → motor #1 | | 85 | Selector → motor #2 | PMC ladder must (a) hand-shake M-FIN against the controller's "Rotating" output, (b) interlock the selector channel change against motor-stopped, (c) propagate any controller error to a CNC user alarm. Speed setpoint method (analog 0–10 V vs digital preset) needs to be picked **before** the ladder is written. Example fragment: ```gcode T0404 M84 ( selector -> motor #1 ) S40000 M80 ( spindle ON CW ) G0 X.. Z.. G1 ... M82 ( spindle OFF ) ``` ## Things easy to overlook 1. **Holder clamping style** is the single biggest mistake to avoid — side set-screw will ruin the spindle. Split-sleeve only. 2. **NR-3060S continuous duty is 50 000 rpm**, not 60 000 rpm. The 60 k figure is peak. 3. **No spindle encoder** on the E3000 system — no rigid tapping, no spindle orient. Use floating tap holders or thread-mill. 4. **Cold-start ramp** every day (10 k → 30 k → 50 k → 60 k, ~1 min each). Bake it into the machine power-on macro. 5. **Selector must not switch while a motor is running** — enforce in PMC. 6. **Rotary coupling rpm limit**: turret index speed must stay ≤ 500 rpm (RC-2MNE3000 spec). Check the turret's index-speed parameter. 7. **Motor cord carries air as well as power/signal** — a kink starves the spindle of cooling. 8. **Coolant ingress at idle** — neighbouring nozzles will wash over a parked HS station. Don't aim flood directly at the spindle nose. 9. **Tool balance & runout cert** is non-negotiable above 40 krpm — a bad nut can wreck the spindle in minutes. 10. **Tool-length offsets** must be re-probed if a VDI30 holder is ever removed (VDI repeatability < BMT). 11. **Doosan warranty / service contract** — get the PMC ladder edits and added M codes signed off in writing. 12. **Documentation pack at hand-off**: as-built wiring, PMC printout, M-code map laminated inside the cabinet door, air setpoint, spindle serials. ## Open items to close before purchase - [ ] VDI30 boring-bar holder vendor + part no. (Ø30 direct or Ø32 + sleeve; split-sleeve clamp; coolant port blanked). - [ ] Two adjacent VDI30 stations chosen. - [ ] Motor cord length per unit. - [ ] Speed setpoint method (analog vs digital preset). - [ ] Free M-code range confirmed. - [ ] Compressor / dryer headroom for 30 Nℓ/min continuous. - [ ] Tool balance & presetting procedure agreed. ## Manuals In [`manuals/`](manuals/): - `E3000_controller_manual_EN.pdf` (OM-K0438008) - `E3000_selector_manual_EN.pdf` (OM-K0442005) - `EM-3060J_motor_manual_EN.pdf` (OM-K0561E002) - `NR-3060S_spindle_manual_EN.pdf` (OM-KK0956MA000) - `AL-C1204_airline_manual_EN.pdf` (OM-K0653002)